Cold start valve - removal and refitting
Note: Refer to the precautions at the end of Section 1 before proceeding.
K-Jetronic system
Removal
1 Disconnect the battery earth lead.
2 Detach the electrical wiring multi-plug from the valve (see illustration).
9.2 Disconnecting the cold start valve wiring multi-plug
3 Slowly unscrew and remove the fuel supply pipe banjo bolt. Take care on removal, as the system will be under pressure. Soak up fuel spillage with a cloth.
4 Unscrew and remove the two socket-head mounting bolts using an Allen key or Torx type key or socket bit on later models, and remove the valve.
Refitting
5 Refitting is a reversal of the removal
procedure. Do not overtighten the banjo bolt
or the washers may fracture (use a new one
each side of the union).
6 On completion restart the engine and check for signs of fuel leakage.
KE-Jetronic system
Removal
7 Disconnect the battery earth lead.
8 Disconnect the wiring multi-plug from the valve which is located underneath the throttle housing (see illustration).
9.8 KE-Jetronic system cold start valve
location
A Fuel pipe union B Retaining bolts
9 Slowly unscrew and remove the fuel supply pipe banjo union. Take care on removal, as the system will be under pressure. Soak up fuel spillage with a cloth.
10 Unscrew and remove the two Torx type mounting bolts using a Torx key or socket bit.
Remove the valve from under the throttle housing.
Refitting
11 Refitting is a reversal of removal. Do not
overtighten the banjo bolt or the washers may
fracture (use a new one each side of the
union).
12 On completion restart the engine and check for leaks.
See also:
Tailgate/boot lid lock and cylinder - removal and refitting
Removal
1 Remove the trim panel as described in
Section 32.
2 Extract the lock cylinder retaining clip,
disconnect the control rods and remove the
cylinder.
3 Undo the three screws and detach th ...
Electric cooling fan - removal and refitting
CVH models
1 Disconnect the battery negative lead.
Unclip the wiring connector from the fan
motor then unscrew the retaining nuts and
washers. Withdraw the fan shroud and
cooling fan assembly (se ...
Timing belt - removal, refitting and adjustment
Removal
Note: From April 1988 (build code JG) a
modified timing belt tensioner incorporating a
larger diameter tensioner roller was
introduced, and from October 1988 an
improved timing belt was u ...