Fuel pressure regulator - removal and refitting

Note: Refer to the precautions at the end of Section 1 before proceeding.

Removal
1 The fuel pressure regulator is only used on KE-Jetronic systems and is located behind the fuel distributor (see illustration).

13.1 KE-Jetronic fuel pressure regulator location (arrowed) behind fuel
13.1 KE-Jetronic fuel pressure regulator location (arrowed) behind fuel distributor

2 Disconnect the battery negative lead.

3 Relieve the system pressure by slowly loosening the cold start valve union on the top of the fuel distributor (see illustration 6.4).

Absorb fuel leakage in a cloth.

4 Place absorbent cloth beneath the regulator and undo the two fuel feed unions and the fuel return union. Note the pipe locations to ensure correct refitting.

5 Remove the securing tie and withdraw the regulator from its bracket.

Refitting
6 Refitting is a reversal of removal. Ensure that all unions are correctly reconnected and secure, and on completion check for fuel leaks with the engine running (see illustration).

13.6 KE-Jetronic fuel pressure regulator pipe connections
13.6 KE-Jetronic fuel pressure regulator pipe connections

A Fuel feed B Fuel return

5 Remove the securing tie and withdraw the regulator from its bracket.

Refitting
6 Refitting is a reversal of removal. Ensure that all unions are correctly reconnected and secure, and on completion check for fuel leaks with the engine running (see illustration).

    See also:

    Front seat air cushion assembly - removal and refitting
    Complete assembly - removal and refitting 1 Remove the seat. 2 Straighten the seat back cover retaining tangs, and pull the cover upwards to expose the air cushion. 3 Cut through the four securi ...

    Front suspension lower arm (forged type) - removal, overhaul and refitting
    1 The forged type suspension arm is fitted to all models except pre-May 1983 1.1 litre versions. Removal 2 Jack up the front of the car and support it on stands (see “Jacking and Vehicle Support” ...

    Speed sender unit - removal and refitting
    The speed sender unit is similar to that used with the fuel computer described in Chapter 12. ...