Fuel pressure regulator - removal and refitting

Note: Refer to the precautions at the end of Section 1 before proceeding.

Removal
1 The fuel pressure regulator is only used on KE-Jetronic systems and is located behind the fuel distributor (see illustration).

13.1 KE-Jetronic fuel pressure regulator location (arrowed) behind fuel
13.1 KE-Jetronic fuel pressure regulator location (arrowed) behind fuel distributor

2 Disconnect the battery negative lead.

3 Relieve the system pressure by slowly loosening the cold start valve union on the top of the fuel distributor (see illustration 6.4).

Absorb fuel leakage in a cloth.

4 Place absorbent cloth beneath the regulator and undo the two fuel feed unions and the fuel return union. Note the pipe locations to ensure correct refitting.

5 Remove the securing tie and withdraw the regulator from its bracket.

Refitting
6 Refitting is a reversal of removal. Ensure that all unions are correctly reconnected and secure, and on completion check for fuel leaks with the engine running (see illustration).

13.6 KE-Jetronic fuel pressure regulator pipe connections
13.6 KE-Jetronic fuel pressure regulator pipe connections

A Fuel feed B Fuel return

5 Remove the securing tie and withdraw the regulator from its bracket.

Refitting
6 Refitting is a reversal of removal. Ensure that all unions are correctly reconnected and secure, and on completion check for fuel leaks with the engine running (see illustration).

    See also:

    Cylinder head - removal and refitting
    Carburettor engines Removal Note: The cylinder head must only be removed when the engine is cold. New cylinder head bolts and a new gasket must be used on refitting. 1 Disconnect the battery ear ...

    Crankcase emission control filter renewal - CVH engines (Every 24 000 miles or 2 Years)
    Carburettor and Central Fuel Injection (CFI) engines 1 Where fitted, the crankcase ventilation filter is located in the base of the air cleaner. 2 The filter can be renewed by pulling it out of t ...

    Steering wheel - removal and refitting
    Removal 1 Set the front wheels in the straight-ahead position. 2 Prise the trim insert from the centre of the steering wheel, and where applicable, disconnect the horn electrical lead(s) (see il ...