Warm-up regulator - removal and refitting

Note: Refer to the precautions at the end of Section 1 before proceeding. New banjo union sealing washers must be used on refitting.

Removal
1 The warm-up regulator is only used on KJetronic systems and is situated on the inlet manifold just to the rear of the rocker cover.

2 Disconnect the battery negative lead.

3 Relieve the system pressure by slowly loosening the fuel feed pipe union at the warm-up regulator (see illustration 6.3).

Absorb the fuel leakage in a cloth.

4 After relieving the system pressure disconnect the fuel feed union completely, followed by the outlet union. Recover the sealing washers used on each side of the unions.

5 Disconnect the regulator wiring multi-plug.

6 Undo the two Torx type screws using a suitable Torx key or socket bit and remove the regulator from its location (see illustration).

14.6 K-Jetronic system warm-up regulator retaining screws
14.6 K-Jetronic system warm-up regulator retaining screws

Refitting 7 Refitting is a reversal of removal, but use new sealing washers on each side of the banjo unions and apply a thread-locking compound to the Torx retaining bolts. On completion check for leaks with the engine running.

    See also:

    Spark plug renewal - RS Turbo models (Every 6000 miles or 6 months)
    1 The correct functioning of the spark plugs is vital for the correct running and efficiency of the engine. It is essential that the plugs fitted are appropriate for the engine, and the suitable t ...

    Fuel distributor - removal and refitting
    Note: Refer to the precautions at the end of Section 1 before proceeding. It is important to note that each injection supply pipe connection in the distributor head has a screw adjacent to it. The ...

    Cab interior trim panels (P100 models) - removal and refitting
    Side trim panel 1 Remove the rear pillar trim panel. 2 Remove the side trim panel by prising out the four expander pins from the clips, then pulling out the clips and withdrawing the panel. 3 Re ...