Intercooler - removal and refitting
1985 models
Removal
1 Disconnect the battery negative lead.
2 Remove the air cleaner as described in Section 2.
3 Remove the intercooler upper and lower air hoses (see illustration).
22.3 Intercooler upper air hose attachment (arrowed)
4 Undo the upper retaining bolt, tilt the intercooler towards the engine at the top and lift up to disengage the lower retaining pins.
Remove the unit from the engine compartment.
Refitting
5 Refitting is a reversal of removal.
1986 models onwards
Removal
6 Proceed as described in paragraphs 1 to 3.
7 Undo the two radiator and intercooler lower retaining bolts (see illustration).
22.7 Intercooler mountings and attachments - 1986 models onwards
A Retaining bolts B Upper air hose
8 Move the radiator and intercooler assembly towards the engine and undo the four bolts securing the intercooler to the radiator.
9 Undo the retaining bolt and move the horn nearest to the intercooler to one side.
10 Withdraw the intercooler from the engine compartment.
Refitting
11 Refitting is a reversal of removal.
See also:
Heated Exhaust Gas Oxygen (HEGO) sensor - removal and refitting
Note: A new sealing ring will be required on
refitting.
Removal
1 Apply the handbrake, then jack up the front
of the vehicle and support it on axle stands
(see “Jacking and Vehicle Support”).
2 ...
Fuel injector (1.6 and 1.8 litre (R6A type) CVH) - removal and refitting
Caution: Refer to the
precautions in Section 1 before
proceeding.
1.6 litre
Note: New fuel injector seals must be used on
refitting.
1 Disconnect the battery negative lead.
2 Remove the air cle ...
Carburettor overhaul - general information
Faults with the carburettor are usually
associated with dirt entering the float
chamber and blocking the jets, causing a
weak mixture or power failure within a certain
engine speed range. If this ...