Intercooler - removal and refitting
1 Disconnect the battery negative lead.
2 Remove the air cleaner as described in Section 2.
3 Remove the intercooler upper and lower air hoses (see illustration).
22.3 Intercooler upper air hose attachment (arrowed)
4 Undo the upper retaining bolt, tilt the intercooler towards the engine at the top and lift up to disengage the lower retaining pins.
Remove the unit from the engine compartment.
5 Refitting is a reversal of removal.
1986 models onwards
6 Proceed as described in paragraphs 1 to 3.
7 Undo the two radiator and intercooler lower retaining bolts (see illustration).
22.7 Intercooler mountings and attachments - 1986 models onwards
A Retaining bolts B Upper air hose
8 Move the radiator and intercooler assembly towards the engine and undo the four bolts securing the intercooler to the radiator.
9 Undo the retaining bolt and move the horn nearest to the intercooler to one side.
10 Withdraw the intercooler from the engine compartment.
11 Refitting is a reversal of removal.
Bumper components - removal and refitting
Bumper overriders Removal 1 On pre-1986 models the overrider is held to the bumper by a clamp screw. Find this screw on the underside of the bumper and release it - the overrider can then be with ...
Crankshaft rear oil seal - renewal
Note: New flywheel/driveplate bolts must be used on refitting. 1 Remove the flywheel/driveplate and the engine adapter plate. 2 Extract the seal using an oil seal removal tool if available. It ma ...
Minor body damage - repair
Note: For more detailed information about bodywork repair, Haynes Publishing produce a book by Lindsay Porter called ”The Car Bodywork Repair Manual”. This incorporates information on such aspects ...