Throttle Position Sensor (TPS) - removal and refitting

Removal
Note: During this procedure, ensure that the sensor wiper is not rotated beyond its normal operating arc
1 Disconnect the battery negative lead.

2 Disconnect the wiring plug from the sensor (see illustration).

11.2 Throttle position sensor - 1.6 EFI engine
11.2 Throttle position sensor - 1.6 EFI engine

A Wiring plug B Securing screws

3 Remove the two securing screws, and withdraw the sensor from the throttle valve shaft.

Refitting
4 Refitting is a reversal of removal, ensuring that the moulded side of the sensor faces the throttle housing, and that the flat on the sensor wiper engages with the flat on the throttle shaft.

    See also:

    Electronic modules - removal and refitting
    Note: Refer to Section 1 for precautions to be observed when working with electronic modules. 1 Disconnect the battery negative lead. All ESC modules except ESC (early “Economy” models) 2 All mo ...

    Air cleaner - removal and refitting
    Removal 1 On CVH models, disconnect the battery negative lead. 2 Remove the screws from the top of the air cleaner cover (see illustration). 3.2 Air cleaner securing screws (arrowed) 3 Disconn ...

    Rear tie-bar (Saloon and Estate models) - removal and refitting
    Removal 1 Before attempting to remove a tie-bar, note the location of all washers and bushes. These control the rear wheel alignment and they must be returned to their original locations. 2 Raise ...