Specifications
Front suspension
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . Independent by MacPherson struts with coil springs
and
integral telescopic shock absorbers. Anti-roll bar fitted to all
models except pre-1983 1.1 litre versions
Rear suspension
Type:
Saloon and Estate models . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . Independent with coil springs, telescopic shock absorbers and
tie-bars
Van models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . Tubular axle located by semi-elliptic leaf springs and
telescopic
shock absorbers
Hub bearing grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . To Ford specification SAM-1C-9111A
Steering
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . Rack and pinion
Steering gear lubricant:
Type:
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . To Ford specification SQM-2C9003-AA
Semi-fluid grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . To Ford specification SAM1C-9106-AA
Quantity:
Pre-May 1983 models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 95 cc of semi-fluid grease
Post-May 1983 models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . 120 cc of oil, and 70 cc of semi-fluid grease (add grease to the
rack ends)
Front wheel alignment
Toe setting:
Pre-May 1983 models:
Checking tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 1.5 mm toe-in to 5.5 mm toe-out
Adjust to . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 1.0 mm toe-in to 3.0 mm toe-out
May 1983 models onward:
Checking tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 0.5 mm toe-in to 5.5 mm toe-out
Adjust to . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 1.5 mm to 3.5 mm toe-out
Roadwheels
Wheel size:
Steel wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 13x4.50, 13x5, 14x6
Alloy wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 14x5.50, 14x6, 15x6
Tyres
Tyre size:
Saloon and Estate models . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 145 SR 13,155 SR/TR 13, 175/70 SR/HR 13, 175/65 HR 14,
185/60 HR 13, 185/60 HR 14, 195/50 VR 15
Van models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 155 SR 13, 165 RR 13
Torque wrench settings Nm lbf ft
Front suspension
Driveshaft retaining nut (threads lightly greased) . . . . . . . . . . . . . . .
. . . 205 to 235 151 to 173
Lower arm mounting pivot bolt . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 51 to 64 38 to 47
Lower arm balljoint pinch-bolt . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 48 to 60 35 to 44
Brake caliper anchor bracket mounting bolts . . . . . . . . . . . . . . . . . .
. . . 50 to 66 37 to 49
Suspension strut to hub carrier . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 80 to 90 59 to 66
Tie-bar to lower arm (pre-1983 1.1 litre models) . . . . . . . . . . . . . . . .
. . 75 to 90 55 to 66
Tie-bar to mounting bracket (pre-1983 1.1 litre models) . . . . . . . . . . . .
44 to 55 32 to 41
Anti-roll bar to lower arm . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 90 to 110 66 to 81
Anti-roll bar clamp nuts and bolts . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 45 to 56 33 to 41
Tie-bar to lower arm (1985 RS Turbo models) . . . . . . . . . . . . . . . . . .
. . 90 to 110 66 to 81
Tie-bar-to-anti-roll bar clamp (1985 RS Turbo models) . . . . . . . . . . . . .
22 to 26 16 to 19
Tie-bar front pivot nut (1985 RS Turbo models) . . . . . . . . . . . . . . . . .
. . 70 to 90 52 to 66
Suspension strut top mounting to body (pre-May 1983 models) . . . . . . 20 to 24
15 to 18
Suspension strut-to-body retaining nut (May 1983 models onward) . . . 40 to 52
30 to 38
Suspension strut top mounting piston rod nut . . . . . . . . . . . . . . . . . .
. . 52 to 65 38 to 48
Rear suspension (Saloon and Estate models)
Lower arm inboard pivot bolt . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 70 to 90 52 to 66
Lower arm-to-stub axle carrier through-bolt . . . . . . . . . . . . . . . . . .
. . . 60 to 70 44 to 52
Shock absorber top mounting nut . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 42 to 52 31 to 38
Shock absorber to stub axle carrier . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 70 to 90 52 to 66
Tie-bar front mounting pivot bolt . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 70 to 90 52 to 66
Tie-bar-to-stub axle carrier nut . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 70 to 90 52 to 66
Brake backplate to stub axle carrier . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 45 to 55 33 to 41
Rear suspension (Van models)
Roadspring U-bolt nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 36 to 45 27 to 33
Roadspring shackle nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 40 to 50 30 to 37
Roadspring eye bolt nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 70 to 90 52 to 66
Shock absorber top mounting bracket to body . . . . . . . . . . . . . . . . . .
. 20 to 25 15 to 18
Shock absorber to top mounting bracket . . . . . . . . . . . . . . . . . . . . .
. . . 40 to 50 30 to 37
Brake backplate to stub axle . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 45 to 55 33 to 41
Steering
Steering gear to bulkhead bolts . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 45 to 50 33 to 37
Tie-rod outer balljoint to steering arm . . . . . . . . . . . . . . . . . . . .
. . . . . . 25 to 30 18 to 22
Tie-rod outer balljoint-to-tie-rod locknut . . . . . . . . . . . . . . . . . . .
. . . . . 57 to 68 42 to 50
Steering column shaft coupling pinch-bolt . . . . . . . . . . . . . . . . . . .
. . . . 45 to 56 33 to 41
Steering wheel nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 27 to 34 20 to 25
Rack slipper cover plate bolts (pre-May 1983 models) . . . . . . . . . . . . . 6
to 9 5 to 7
Pinion bearing cover plate bolts (pre-May 1983 models) . . . . . . . . . . . .
17 to 24 13 to 18
Rack slipper plug (post-May 1983 models) . . . . . . . . . . . . . . . . . . . .
. . 4 to 5 3 to 4
Tie-rod inner balljoint to rack . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 68 to 90 50 to 66
Roadwheels
Roadwheel bolts (all models) . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 70 to 100 52 to 74
See also:
Braking system
General information and precautions
General information
The braking system is of the dual circuit
hydraulic type. The front and rear circuits are
operated independently from a tandem
master cylin ...
Front foglamps - removal and refitting
1 Disconnect the battery negative lead.
Models up to 1987
2 Remove the relevant front direction
indicator lamp unit.
3 Release the retaining catch on the inside
edge of the lamp, then withdraw th ...
Major operations possible with the engine in the car
The following work can be carried out
without having to remove the engine:
a) Timing belt - renewal.
b) Camshaft oil seal - renewal.
c) Camshaft - removal and refitting.
d) Cylinder head - remova ...