Exterior lamps - removal and refitting
Headlamp
Removal
1 On pre-1986 models, remove the radiator
grille as described in Chapter 11.
2 Working in the engine compartment, disconnect the headlamp wiring multi-plug and remove the sidelamp bulbholder.
3 Rotate the side and upper plastic retaining clip heads through 90° to release the headlamp mountings (see illustrations).
7.3a Releasing the headlamp side plastic retaining clip head
7.3b Headlamp upper plastic retaining clip head (arrowed)
4 With the headlamp unit released, pull it sharply forward off its lower ballstud.
Refitting
5 Refitting is a reversal of removal.
Front direction indicator lamp
Removal
6 Working inside the engine compartment
disconnect the indicator bulb holder from the
lamp.
7 Remove the headlamp as described above.
8 Remove the headlamp upper plastic retaining clip then unscrew the ball-headed bolt (see illustrations).
7.8a Removing the retaining clip . . .
7.8b . . . and the ball-headed bolt
9 Remove the lower adjuster by turning the collar (see illustrations).
7.9a Release the adjuster by turning the collar (arrowed)
7.9b . . . then remove the adjuster
10 Release the side spring clip, then pull the lamp out at the bottom to disengage the upper tangs (see illustration).
7.10 Release the direction indicator side spring clip
Refitting 11 Refitting is a reversal of removal.
Rear lamp
Removal
12 Remove the bulbholder(s) as described in
Section 5.
13 Remove the lamp retaining screws or nuts as applicable, and remove the lamp.
Refitting
14 Refitting is a reversal of removal.
See also:
Ford VV carburettor automatic choke components - removal,
checking and refitting
Bi-metal housing
Note: A new gasket will be required on
refitting.
Removal
1 Disconnect the battery negative lead.
2 Remove the air cleaner as described in
Section 2.
3 Release any pressure in ...
Exhaust manifold - removal and refitting
2.0 litre SOHC models
1 Refer to Chapter 4 Part A, Section 26, but
note the following points.
2 Ignore the references to removal and
refitting of the air cleaner and hot air pick-up
pipe, and not ...
Hinge and lock check and lubrication (Every 12 000 miles or 12
months)
1 Work around the vehicle, and lubricate the
bonnet, door and tailgate hinges with a light
machine oil such as Duckhams Home Oil.
2 Lightly lubricate the bonnet release
mechanism and exposed secti ...