Rear brake backplate (drum brakes) - removal and refitting
Caution: Refer to the precautions in Section 1.
Saloon, Hatchback and Estate
models
1 Remove the rear brake shoes.
2 Disconnect the handbrake cable from the backplate by extracting the U-clip.
3 Remove the wheel cylinder.
4 Remove the driveshaft but do not refit the securing bolts to the backplate.
5 Remove the backplate.
6 If required, prise out the handbrake stop button.
7 Refitting is a reversal of removal.
P 100 models
Note: When refitting the backplate, a new rear
hub nut and driveshaft O-ring must be used.
8 Proceed as described in paragraphs 1 to 3 inclusive.
9 Remove the driveshaft.
10 Relieve the staking on the rear hub nut, and using a 50 mm socket and a suitable extension bar, unscrew the nut. Note that the nut is extremely tight.
11 Pull off the hub.
12 Unscrew the six retaining nuts and remove the backplate and the oil baffle (see illustration).
11.12 Brake backplate and oil baffle retaining nuts
13 If required, prise out the handbrake stop button.
14 Refitting is a reversal of removal, bearing in mind the following points.
15 When refitting the backplate and the oil baffle, coat the area of the oil baffle shown (see illustration - Chapter 9) with sealant to Ford spec SPM-4G-9112-F, then refit the baffle and the backplate to the axle, tightening the six securing nuts to the specified torque.
16 Use a new rear hub nut, and tighten to the specified torque. Stake the nut into the groove in the axle tube after tightening.
17 Refit the driveshaft, using a new O-ring.
See also:
Changing the tires
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road ...
Facia panel switches - removal and refitting
1 Disconnect the battery negative lead.
Rocker switches and push button
switches
2 Using a thin-bladed screwdriver, carefully
prise the switch from the facia panel.
3 Disconnect the wiring plug a ...
Exhaust manifold - removal and refitting
Removal
1 Disconnect the battery negative lead.
2 Remove the air cleaner and pull the hot air
pick-up pipe from the exhaust manifold hot air
shroud.
3 Remove the securing screws (1 screw on
DOHC ...
