Rear suspension front mounting (Saloon, Hatchback and Estate models) - renewal
1 Chock the front wheels, jack up the rear of the vehicle and support on axle stands placed under the side members.
2 Unscrew and remove the three bolts securing the relevant front guide plate to the underbody and the suspension crossmember.
Where applicable, bend back the lockwasher tab(s) on the larger bolt.
3 Using a length of wood, lever the suspension crossmember downwards a few inches from the underbody, and insert the wood as a wedge.
4 Using a tool similar to the Ford special tool shown (see illustration), or a long bolt with nut, washers and a suitable metal tube, pull the mounting rubber from the crossmember.
15.4 Ford special tool 15-014 for removing rear suspension front mounting
rubber
5 Lubricate the new mounting rubber with soapy water, and use the tool described in the previous paragraph to press the rubber into the crossmember.
6 Further refitting is a reversal of removal.
Where applicable, secure the larger front guide plate bolt by bending up the lockwasher tab(s).
See also:
Hydraulic unit pump and motor (ABS) - removal and refitting
Note: New sealing washers must be used on
the high pressure fluid hose banjo union, and
a new O-ring must be used between the
accumulator and the hydraulic unit on refitting.
Caution: Refer to the ...
Idle speed control valve - removal and refitting
Note: A new gasket must be used when
refitting the valve.
2.0 litre SOHC models
1 Disconnect the battery negative lead.
2 Disconnect the idle speed control valve
wiring plug by releasing the reta ...
Expansion tank and coolant level sensor - removal and refitting
Removal
1 With the engine cold, slowly unscrew the
expansion tank cap to release any remaining
pressure from the cooling system. Remove
the cap.
2 Place a suitable container beneath the
expansio ...
