Steering intermediate shaft and flexible coupling - removal and refitting
Removal
1 Apply the handbrake, jack up the front of
the vehicle and support on axle stands.
2 Working in the engine compartment, unscrew the bolt securing the intermediate shaft to the inner column, swivel the clamp plate to one side, and disconnect the intermediate shaft.
3 Unscrew and remove the clamp bolt securing the flexible coupling to the steering gear (see illustration).
26.3 Intermediate shaft-to-steering gear flexible coupling
4 Mark the coupling in relation to the pinion, then pull off the intermediate shaft and remove it from the vehicle. The pinion has a master spline, but making alignment marks will aid refitting (see illustration).
26.4 Master spline location on the steering gear pinion and intermediate
shaft coupling
Refitting
5 Refitting is a reversal of removal, but align
the marks on the coupling and pinion, and
tighten all bolts to the specified torque.
See also:
Internal connection details, all models
Internal connection details, all models ...
Timing belt renewal - CVH engines (Every 36 000 miles or 3
years)
Refer to Chapter 2, Part B. ...
Engine/transmission - removal and separation
Note: Suitable lifting tackle will be required for
this operation.
OHV engines
Removal
1 The engine is removed complete with the
transmission in a downward direction and then
withdrawn from unde ...
