Engine/automatic transmission assembly - reconnection and refitting

1 Reverse the removal procedure described in Section 12, noting the following points.

2 Check that the engine adapter plate is correctly positioned on its locating dowels.

3 As the torque converter is only loosely engaged in the transmission, care must be taken to prevent the torque converter from falling out forwards. When the torque converter hub is fully engaged with the fluid pump drivegear in the transmission, distance “A” in illustration 2.24 of Chapter 7B must be as shown. Incorrect installation of the torque converter will result in damage to the transmission.

4 As the engine and transmission are reconnected, guide the torque converter studs through the holes in the driveplate, noting that on the C3 type transmission, the torque converter fluid drain plug must line up with the opening in the driveplate (see illustration 2.25 in Chapter 7B). When the engine is positioned flush with the engine adapter plate and the transmission housing, check that the torque converter is free to move axially a small amount before refitting and tightening the engine-to-transmission bolts.

5 Do not tighten the torque converter-todriveplate nuts until the lower engine-totransmission bolts have been fitted and tightened.

6 Reconnect and adjust the selector rod.

7 Refit the propeller shaft.

8 Refit the exhaust system.

9 Fill the engine with the correct grade and quantity of oil.

10 Fill the cooling system.

11 Check and if necessary top-up the transmission fluid level.

12 Check and if necessary adjust the tension of the alternator and where applicable the power steering pump drivebelt(s).

13 Adjust the throttle cable.

14 If applicable, adjust the kickdown cable.

    See also:

    Air cleaner - removal and refitting
    Removal 1 On CVH models, disconnect the battery negative lead. 2 Remove the screws from the top of the air cleaner cover (see illustration). 3.2 Air cleaner securing screws (arrowed) 3 Disconn ...

    Front foglamps - removal and refitting
    1 Disconnect the battery negative lead. Models up to 1987 2 Remove the relevant front direction indicator lamp unit. 3 Release the retaining catch on the inside edge of the lamp, then withdraw th ...

    Weber 2V carburettor automatic choke unit - adjustment
    XR3 models 1 Remove the air cleaner as described in Section 2. 2 Disconnect the electrical lead to the automatic choke. 3 Unscrew and remove the three screws which hold the automatic choke housi ...