Bodywork and fittings
General information
The model range includes 4-door Saloon, 3 and 5-door Hatchback, 5-door Estate, and 2- door Pick-up body styles.
Each body is of all-steel welded energyabsorbing monocoque construction, with a separate load-bearing rear chassis frame on P100 Pick-up models. Corrosion protection is applied to all new vehicles, and includes zinc phosphate dipping of the body panels, and wax injection of box sections and doors.
All models have flush direct-glazed fixed glass panels, and integrated polycarbonate bumpers.
All body panels are welded, including the front wings, so it is recommended that major body damage repairs are entrusted to a dealer.
A wide range of interior equipment and trim options are available depending on model.
The procedures given in this Chapter apply to original equipment fitments, and do not cover after-market products.
See also:
Engine/transmission - removal and separation
Note: Suitable lifting tackle will be required for
this operation.
OHV engines
Removal
1 The engine is removed complete with the
transmission in a downward direction and then
withdrawn from unde ...
OHV and HCS engines
The 1.1 litre and 1.3 litre OHV engines are of four-cylinder,
in-line overhead valve type (hence OHV), mounted transversely together with the
transmission, at the front of the car.
The crankshaft ...
Timing chain and sprockets - removal and refitting
Note: Refer to the warning at the beginning of
Section 5 before proceeding. A suitable puller
will be required to remove the crankshaft pulley.
A new crankshaft pulley bolt, a new timing chain
ten ...
