Bodywork and fittings
General information
The model range includes 4-door Saloon, 3 and 5-door Hatchback, 5-door Estate, and 2- door Pick-up body styles.
Each body is of all-steel welded energyabsorbing monocoque construction, with a separate load-bearing rear chassis frame on P100 Pick-up models. Corrosion protection is applied to all new vehicles, and includes zinc phosphate dipping of the body panels, and wax injection of box sections and doors.
All models have flush direct-glazed fixed glass panels, and integrated polycarbonate bumpers.
All body panels are welded, including the front wings, so it is recommended that major body damage repairs are entrusted to a dealer.
A wide range of interior equipment and trim options are available depending on model.
The procedures given in this Chapter apply to original equipment fitments, and do not cover after-market products.
See also:
Load apportioning valve (anti-lock braking system) - removal
and refitting
Note: Before starting work, refer to the
warning at the beginning of Section 3
concerning the dangers of hydraulic fluid.
Removal
1 Raise the car on a hoist or drive the rear of
the car up on ram ...
Hydraulic system - bleeding (conventional braking system)
Note: On cars equipped with the Anti-lock
Braking System, refer to Section 23.
Warning: Hydraulic fluid is
poisonous; wash off immediately
and thoroughly in the case of skin
contact, and seek imm ...
Steering column - removal and refitting
Removal
1 Set the front wheels in the straight-ahead
position.
2 Disconnect the battery negative lead.
3 Remove the driver’s side lower facia trim
panels.
4 Remove the screws and withdraw the
s ...
