Bodywork and fittings
General information
The model range includes 4-door Saloon, 3 and 5-door Hatchback, 5-door Estate, and 2- door Pick-up body styles.
Each body is of all-steel welded energyabsorbing monocoque construction, with a separate load-bearing rear chassis frame on P100 Pick-up models. Corrosion protection is applied to all new vehicles, and includes zinc phosphate dipping of the body panels, and wax injection of box sections and doors.
All models have flush direct-glazed fixed glass panels, and integrated polycarbonate bumpers.
All body panels are welded, including the front wings, so it is recommended that major body damage repairs are entrusted to a dealer.
A wide range of interior equipment and trim options are available depending on model.
The procedures given in this Chapter apply to original equipment fitments, and do not cover after-market products.
See also:
Identifying components in the engine compartment
2.0L DOHC Zetec engine
Transmission fluid dipstick (automatic transaxle)
Battery
Air filter assembly
Engine oil filler cap
Engine oil dipstick
Power steering fluid reservoir
Engine ...
Engine Coolant Temperature (ECT) sensor - removal and refitting
Removal
1 The ECT sensor is screwed into the inlet
manifold.
2 Disconnect the battery negative lead.
3 Partially drain the cooling system as
described in Chapter 1.
4 Disconnect the sensor wirin ...
Tailgate/boot lid lock and cylinder - removal and refitting
Removal
1 Remove the trim panel as described in
Section 32.
2 Extract the lock cylinder retaining clip,
disconnect the control rods and remove the
cylinder.
3 Undo the three screws and detach th ...
