Bodywork and fittings

General information

The model range includes 4-door Saloon, 3 and 5-door Hatchback, 5-door Estate, and 2- door Pick-up body styles.

Each body is of all-steel welded energyabsorbing monocoque construction, with a separate load-bearing rear chassis frame on P100 Pick-up models. Corrosion protection is applied to all new vehicles, and includes zinc phosphate dipping of the body panels, and wax injection of box sections and doors.

All models have flush direct-glazed fixed glass panels, and integrated polycarbonate bumpers.

All body panels are welded, including the front wings, so it is recommended that major body damage repairs are entrusted to a dealer.

A wide range of interior equipment and trim options are available depending on model.

The procedures given in this Chapter apply to original equipment fitments, and do not cover after-market products.

See also:

Front suspension lower arm (forged type) - removal, overhaul and refitting
1 The forged type suspension arm is fitted to all models except pre-May 1983 1.1 litre versions. Removal 2 Jack up the front of the car and support it on stands (see “Jacking and Vehicle Support” ...

Inlet manifold - removal and refitting
Caution: Refer to the precautions in Section 1 before proceeding. Note: A tachometer and an exhaust gas analyser will be required to check the idle mixture on completion. A new gasket must be us ...

Cigar lighter - removal and refitting
Removal 1 Disconnect the battery negative terminal. 2 On pre-1986 models remove the ashtray then undo the screws and withdraw the ashtray housing. On 1986 models onwards, refer to Section 21 and ...