Bodywork and fittings
General information
The model range includes 4-door Saloon, 3 and 5-door Hatchback, 5-door Estate, and 2- door Pick-up body styles.
Each body is of all-steel welded energyabsorbing monocoque construction, with a separate load-bearing rear chassis frame on P100 Pick-up models. Corrosion protection is applied to all new vehicles, and includes zinc phosphate dipping of the body panels, and wax injection of box sections and doors.
All models have flush direct-glazed fixed glass panels, and integrated polycarbonate bumpers.
All body panels are welded, including the front wings, so it is recommended that major body damage repairs are entrusted to a dealer.
A wide range of interior equipment and trim options are available depending on model.
The procedures given in this Chapter apply to original equipment fitments, and do not cover after-market products.
See also:
Major operations requiring engine removal
The following work can only be carried out
after removal of the engine from the car:
a) Crankshaft main bearings - renewal .
b) Crankshaft - removal and refitting.
c) Flywheel - removal and refitt ...
Weber 2V carburettor automatic choke unit - removal, checking
and refitting
XR3 models
Removal
1 Remove the air cleaner (Section 2).
2 Disconnect the electrical lead to the
automatic choke.
3 Undo the three choke housing cover
retaining screws, withdraw the cover and bi ...
Anti-theft alarm - location, removal and refitting
Note: The alarm system has a self-diagnosis
function, which allows a Ford dealer to carry
out fault diagnosis, using suitable specialist
equipment. In the event of a problem with the
alarm system, ...