Oil pump - removal and refitting
Note: A new gasket must be used on refitting.
Removal
1 The oil pump is externally mounted on the
rear facing side of the crankcase.
2 Using a strap wrench or similar, unscrew and remove the oil filter cartridge and discard it.
3 Unscrew the three mounting bolts and withdraw the oil pump from the engine (see illustration).
10.3 Removing the oil pump
4 Clean away the old gasket.
Refitting
5 If a new pump is being fitted. it should be
primed with engine oil before installation. Do
this by turning its shaft while filling it with
clean engine oil.
6 Locate a new gasket on the pump mounting flange, insert the pump shaft and bolt the pump into position.
7 Grease the rubber sealing ring of a new filter and screw it into position on the pump, using hand pressure only, not the removal tool.
8 Top-up the engine oil to replenish any lost during the operations.
See also:
Fuel pump (2.0 litre SOHC) - removal and refitting
Caution: Refer to the
precautions in Section 1 before
proceeding.
Removal
1 The fuel pump is located under the rear of
the vehicle next to the fuel tank (see
illustration).
8.1 Fuel pump loca ...
Oil filler cap cleaning - OHVand HCS engines (Every 6000 miles
or 6 months)
1 Simply pull the oil filler cap from the rocker
cover and, where applicable, disconnect the
hose(s) from the cap.
2 Inspect the filler cap, and if necessary clean
the cap using clean petrol to re ...
Electrical fault-finding - general information
Note: Refer to the precautions given in “Safety
first!” and in Section 1 of this Chapter before
starting work. The following tests relate to testing
of the main electrical circuits, and should not ...
