Major operations requiring engine removal
The following work can only be carried out after removal of the engine from the car: a) Crankshaft main bearings - renewal.
b) Crankshaft - removal and refitting.
c) Flywheel - removal and refitting.
d) Crankshaft rear oil seal - renewal.
e) Oil pump - removal and refitting.
See also:
Front suspension lower arm - removal, overhaul and refitting
Note: A balljoint separator tool will be
required for this operation.
Removal
1 To improve access, raise the front of the
vehicle on ramps. Do not jack the vehicle up
at this stage. Apply the han ...
Electronic modules - removal and refitting
Note: Refer to Section 1 for precautions to be
observed when working with electronic
modules.
1 Disconnect the battery negative lead.
All ESC modules except ESC
(early “Economy” models)
2 All mo ...
Oil pump - dismantling, inspection and reassembly
Note: A new pressure relief valve plug and
pick-up tube gasket will be required for
reassembly.
Dismantling
1 If oil pump wear is suspected, check the
cost and availability of new parts and the c ...
