Method of engine removal

Warning: Vehicles equipped with air conditioning:
Components of the air
conditioning system may
obstruct work being undertaken on the engine, and it is not always possible to unbolt and move them aside sufficiently, within the limits of their flexible connecting pipes. In such a case, the system should be discharged by a Ford dealer or air conditioning specialist. The refrigerant is harmless under normal conditions, but in the presence of a naked flame (or a lighted cigarette) it forms a highly toxic gas. Liquid refrigerant spilled on the skin will cause frostbite. If refrigerant enters the eyes, rinse them with a diluted solution of boric acid and seek medical advice immediately.

The engine may be lifted out either on its own, or together with the manual gearbox/automatic transmission. Unless work is to be carried out on the manual gearbox/automatic transmission, it is recommended that the engine is removed on its own. Where automatic transmission is fitted, the engine should where possible be removed on its own due to the additional weight of the transmission.

    See also:

    Throttle Position Sensor (TPS) - removal and refitting
    Removal Note: During this procedure, ensure that the sensor wiper is not rotated beyond its normal operating arc 1 Disconnect the battery negative lead. 2 Disconnect the wiring plug from the sens ...

    Rear lamp unit - removal and refitting
    1 Disconnect the battery negative lead. Saloon and Hatchback models 2 Working inside the luggage compartment, press the plastic retaining tab and remove the bulbholder assembly. 3 Disconnect the ...

    Engine oil cooler - removal and refitting
    Note: Suitable sealant will be required on refitting - see text. Removal 1 Remove the engine oil filter (Chapter 1). 2 Note the angle at which the coolant hoses are set, then disconnect the hoses ...