Method of engine removal

Warning: Vehicles equipped with air conditioning:
Components of the air
conditioning system may
obstruct work being undertaken on the engine, and it is not always possible to unbolt and move them aside sufficiently, within the limits of their flexible connecting pipes. In such a case, the system should be discharged by a Ford dealer or air conditioning specialist. The refrigerant is harmless under normal conditions, but in the presence of a naked flame (or a lighted cigarette) it forms a highly toxic gas. Liquid refrigerant spilled on the skin will cause frostbite. If refrigerant enters the eyes, rinse them with a diluted solution of boric acid and seek medical advice immediately.

The engine may be lifted out either on its own, or together with the manual gearbox/automatic transmission. Unless work is to be carried out on the manual gearbox/automatic transmission, it is recommended that the engine is removed on its own. Where automatic transmission is fitted, the engine should where possible be removed on its own due to the additional weight of the transmission.

    See also:

    Oil pump - removal and refitting
    Note: A new gasket must be used on refitting. Removal 1 The oil pump is externally mounted on the rear facing side of the crankcase. 2 Using a strap wrench or similar, unscrew and remove the oil ...

    Rear drum brake shoes - inspection and renewal
    Caution: Refer to the precautions in Section 1 1 The shoe friction material can be inspected for wear without removing the roadwheels. Working beneath the vehicle, prise the plug from the brake b ...

    Bulbs (exterior lamps) - renewal
    Headlamp 1 From within the engine compartment pull the multi-plug from the rear of the headlamp. 2 Remove the rubber gaiter and rotate the bulb securing clip or release the spring clip arms accor ...