Method of engine removal

Warning: Vehicles equipped with air conditioning:
Components of the air
conditioning system may
obstruct work being undertaken on the engine, and it is not always possible to unbolt and move them aside sufficiently, within the limits of their flexible connecting pipes. In such a case, the system should be discharged by a Ford dealer or air conditioning specialist. The refrigerant is harmless under normal conditions, but in the presence of a naked flame (or a lighted cigarette) it forms a highly toxic gas. Liquid refrigerant spilled on the skin will cause frostbite. If refrigerant enters the eyes, rinse them with a diluted solution of boric acid and seek medical advice immediately.

The engine may be lifted out either on its own, or together with the manual gearbox/automatic transmission. Unless work is to be carried out on the manual gearbox/automatic transmission, it is recommended that the engine is removed on its own. Where automatic transmission is fitted, the engine should where possible be removed on its own due to the additional weight of the transmission.

    See also:

    Fuel vapour separator (models from 1985) - removal and refitting
    Caution: Refer to the precautions in Section 1 before proceeding. Removal 1 On SOHC models, the vapour separator is located on the left-hand side of the engine compartment. On CVH models, the va ...

    Air conditioner refridgerant charge check (Every 12 000 miles (20 000 km) or 12 months)
    1 If applicable, remove the radiator grille being careful not to damage the condenser fins. 2 Check the refrigerant charge as follows. The engine should be cold and the ambient temperature should ...

    Electrical fault-finding - general information
    Note: Refer to the precautions given in “Safety first!” and in Section 1 of this Chapter before starting work. The following tests relate to testing of the main electrical circuits, and should not ...