Method of engine removal

Warning: Vehicles equipped with air conditioning:
Components of the air
conditioning system may
obstruct work being undertaken on the engine, and it is not always possible to unbolt and move them aside sufficiently, within the limits of their flexible connecting pipes. In such a case, the system should be discharged by a Ford dealer or air conditioning specialist. The refrigerant is harmless under normal conditions, but in the presence of a naked flame (or a lighted cigarette) it forms a highly toxic gas. Liquid refrigerant spilled on the skin will cause frostbite. If refrigerant enters the eyes, rinse them with a diluted solution of boric acid and seek medical advice immediately.

The engine may be lifted out either on its own, or together with the manual gearbox/automatic transmission. Unless work is to be carried out on the manual gearbox/automatic transmission, it is recommended that the engine is removed on its own. Where automatic transmission is fitted, the engine should where possible be removed on its own due to the additional weight of the transmission.

    See also:

    Ignition timing - adjustment for use with unleaded petrol
    Note: Refer to the Specifications Section at the beginning of this Chapter for ignition timing values for use with unleaded petrol. 1 To run an engine on unleaded petrol, certain criteria must be ...

    Vacuum servo unit and linkage - removal and refitting
    Removal 1 Refer to Section 12 and remove the master cylinder. 2 On fuel-injection models unclip and lift out the front section of the heater plenum chamber to provide access to the connecting li ...

    Oil pump - removal and refitting
    Note: A new gasket must be used on refitting. Removal 1 The oil pump is externally mounted on the rear facing side of the crankcase. 2 Using a strap wrench or similar, unscrew and remove the oil ...