Method of engine removal

Warning: Vehicles equipped with air conditioning:
Components of the air
conditioning system may
obstruct work being undertaken on the engine, and it is not always possible to unbolt and move them aside sufficiently, within the limits of their flexible connecting pipes. In such a case, the system should be discharged by a Ford dealer or air conditioning specialist. The refrigerant is harmless under normal conditions, but in the presence of a naked flame (or a lighted cigarette) it forms a highly toxic gas. Liquid refrigerant spilled on the skin will cause frostbite. If refrigerant enters the eyes, rinse them with a diluted solution of boric acid and seek medical advice immediately.

The engine may be lifted out either on its own, or together with the manual gearbox/automatic transmission. Unless work is to be carried out on the manual gearbox/automatic transmission, it is recommended that the engine is removed on its own. Where automatic transmission is fitted, the engine should where possible be removed on its own due to the additional weight of the transmission.

    See also:

    Bonnet release cable - removal and refitting
    Removal 1 Working inside the vehicle, extract the three screws and remove the steering column shroud. Open the bonnet. If the cable is broken, the release latch must be operated using a suitably ...

    Opening rear quarter window - removal and refitting
    Removal 1 Remove the rear pillar interior trim panel. 2 Remove the two screws securing the window catch to the body (see illustration). 26.2 Opening the rear quarter window catch A Cap B Retai ...

    Valve clearance adjustment - OHV and HCS engines (Every 12 000 miles or 12 months)
    OHV engines 1 This operation should be carried out with the engine cold and the air cleaner and rocker cover removed. 2 Using a ring spanner or socket on the crankshaft pulley bolt, turn the cran ...