Engine/manual gearbox assembly - reconnection and refitting
1 Reverse the procedure described in Section 11, noting the following points.
2 Before attempting to reconnect the engine to the gearbox, check that the clutch friction disc is centralised. This is to ensure that the gearbox input shaft splines will pass through the splines in the centre of the friction disc.
3 Check that the clutch release arm and bearing are correctly fitted, and lightly grease the input shaft splines.
4 Check that the engine adapter plate is correctly positioned on its locating dowels.
5 Refit the propeller shaft.
6 Refit the exhaust system.
7 Reconnect the clutch cable to the release arm, ensuring that it is routed as noted during removal.
8 Fill the engine with the correct grade and quantity of oil.
9 Fill the cooling system.
10 Check and if necessary top-up the gearbox oil level.
11 Check and if necessary adjust the tension of the alternator and where applicable the power steering pump drivebelt(s).
12 Adjust the throttle cable.
See also:
Method of engine removal
Warning: Vehicles equipped
with air conditioning:
Components of the air
conditioning system may
obstruct work being undertaken on the
engine, and it is not always possible to
unbolt and move the ...
Washer nozzles - removal and refitting
Windscreen and rear window
washers
1 To remove a nozzle, carefully prise it from
its location using a thin-bladed screwdriver.
Disconnect the washer hose and withdraw the
nozzle.
2 To refit, rec ...
Light laden valve (Van models) - adjustment, removal and
refitting
1 The light laden valve used on Van models is
a pressure regulating valve which reacts to
suspension height according to vehicle load.
The valve is mounted on the underside of the
vehicle above th ...