Engine/manual gearbox assembly - reconnection and refitting
1 Reverse the procedure described in Section 11, noting the following points.
2 Before attempting to reconnect the engine to the gearbox, check that the clutch friction disc is centralised. This is to ensure that the gearbox input shaft splines will pass through the splines in the centre of the friction disc.
3 Check that the clutch release arm and bearing are correctly fitted, and lightly grease the input shaft splines.
4 Check that the engine adapter plate is correctly positioned on its locating dowels.
5 Refit the propeller shaft.
6 Refit the exhaust system.
7 Reconnect the clutch cable to the release arm, ensuring that it is routed as noted during removal.
8 Fill the engine with the correct grade and quantity of oil.
9 Fill the cooling system.
10 Check and if necessary top-up the gearbox oil level.
11 Check and if necessary adjust the tension of the alternator and where applicable the power steering pump drivebelt(s).
12 Adjust the throttle cable.
Diagram 2a: 1986-on Lighting all models
Diagram 2a: 1986-on Lighting all models ...
Final drive oil level check (Every 12 000 miles (20 000 km) or 12 months)
1 Check the final drive oil level as follows. 2 Position the vehicle over a pit, or raise it at front and rear on ramps or axle stands. The vehicle must be level. 3 Wipe clean around the final dri ...
Front anti-roll bar - removal and refitting
Removal 1 The anti-roll bar is used in conjunction with the forged type suspension lower arm. 2 Jack up the front of the car and support it on stands (see “Jacking and Vehicle Support”). 3 Where ...