Engine/manual gearbox assembly - reconnection and refitting
1 Reverse the procedure described in Section 11, noting the following points.
2 Before attempting to reconnect the engine to the gearbox, check that the clutch friction disc is centralised. This is to ensure that the gearbox input shaft splines will pass through the splines in the centre of the friction disc.
3 Check that the clutch release arm and bearing are correctly fitted, and lightly grease the input shaft splines.
4 Check that the engine adapter plate is correctly positioned on its locating dowels.
5 Refit the propeller shaft.
6 Refit the exhaust system.
7 Reconnect the clutch cable to the release arm, ensuring that it is routed as noted during removal.
8 Fill the engine with the correct grade and quantity of oil.
9 Fill the cooling system.
10 Check and if necessary top-up the gearbox oil level.
11 Check and if necessary adjust the tension of the alternator and where applicable the power steering pump drivebelt(s).
12 Adjust the throttle cable.
See also:
Auxiliary air device - removal and refitting
K-Jetronic system
Removal
1 Disconnect the battery earth lead.
2 Disconnect the wiring multi-plug and the
two air hoses from the device which is located
beneath the cold start valve (see illustra ...
Boot lid (Cabriolet models) - removal and refitting
Removal
1 Open the boot and prop it open using a
length of wood.
2 Pull out the clips securing the gas strut and
remove the strut.
3 Working inside the boot, undo the nuts
securing the hinge ass ...
Speedometer cable - removal and refitting
Removal
1 On models fitted with a trip computer,
remove the speed sender unit.
2 Remove the instrument panel.
3 Pull the cable through the bulkhead into the
engine compartment, and where applicab ...
