Engine/manual gearbox assembly - reconnection and refitting

1 Reverse the procedure described in Section 11, noting the following points.

2 Before attempting to reconnect the engine to the gearbox, check that the clutch friction disc is centralised. This is to ensure that the gearbox input shaft splines will pass through the splines in the centre of the friction disc.

3 Check that the clutch release arm and bearing are correctly fitted, and lightly grease the input shaft splines.

4 Check that the engine adapter plate is correctly positioned on its locating dowels.

5 Refit the propeller shaft.

6 Refit the exhaust system.

7 Reconnect the clutch cable to the release arm, ensuring that it is routed as noted during removal.

8 Fill the engine with the correct grade and quantity of oil.

9 Fill the cooling system.

10 Check and if necessary top-up the gearbox oil level.

11 Check and if necessary adjust the tension of the alternator and where applicable the power steering pump drivebelt(s).

12 Adjust the throttle cable.

    See also:

    Hydraulic pipes and hoses - renewal
    Note: Before starting work, refer to the warning at the beginning of Section 3 concerning the dangers of hydraulic fluid. 1 Always disconnect a flexible hose by prising out the spring anchor clip ...

    Starter motor - brush renewal
    Bosch long frame and JF, and Cajavec types 1 With the starter motor removed from the vehicle and cleaned, grip the unit in a vice fitted with soft jaw protectors. 2 Remove the two screws securing ...

    Aerial - removal and refitting
    Manually-operated type - all models except Cabriolet Removal 1 Withdraw the radio (Section 21) until the aerial lead can be pulled out of the receiver socket. 2 Working under the front wing, rel ...