Engine/manual gearbox assembly - reconnection and refitting

1 Reverse the procedure described in Section 11, noting the following points.

2 Before attempting to reconnect the engine to the gearbox, check that the clutch friction disc is centralised. This is to ensure that the gearbox input shaft splines will pass through the splines in the centre of the friction disc.

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3 Check that the clutch release arm and bearing are correctly fitted, and lightly grease the input shaft splines.

4 Check that the engine adapter plate is correctly positioned on its locating dowels.

5 Refit the propeller shaft.

6 Refit the exhaust system.

7 Reconnect the clutch cable to the release arm, ensuring that it is routed as noted during removal.

8 Fill the engine with the correct grade and quantity of oil.

9 Fill the cooling system.

10 Check and if necessary top-up the gearbox oil level.

11 Check and if necessary adjust the tension of the alternator and where applicable the power steering pump drivebelt(s).

12 Adjust the throttle cable.

    See also:

    Exhaust manifold - removal and refitting
    Note: A new gasket will be required on refitting. Removal 1 Disconnect the battery negative lead. 2 On carburettor and CFI engine models remove the air cleaner as described in the appropriate Pa ...

    Centre console - removal and refitting
    Removal 1 Remove the gear lever knob. 2 Pull the rubber gaiter up the lever and remove it. 3 Undo the four screws and remove the console (see illustrations). 30.3a Centre console lower retaini ...

    Contact breaker points adjustment - models with contact breaker distributor (Every 6000 miles or 6 months)
    1 Spring back the retaining clips or undo the screws as appropriate and lift off the distributor cap. 2 Withdraw the rotor arm from the distributor shaft. 3 Using a screwdriver, gently prise the ...