Engine/manual gearbox assembly - reconnection and refitting
1 Reverse the procedure described in Section 11, noting the following points.
2 Before attempting to reconnect the engine to the gearbox, check that the clutch friction disc is centralised. This is to ensure that the gearbox input shaft splines will pass through the splines in the centre of the friction disc.
mobile detailing3 Check that the clutch release arm and bearing are correctly fitted, and lightly grease the input shaft splines.
4 Check that the engine adapter plate is correctly positioned on its locating dowels.
5 Refit the propeller shaft.
6 Refit the exhaust system.
7 Reconnect the clutch cable to the release arm, ensuring that it is routed as noted during removal.
8 Fill the engine with the correct grade and quantity of oil.
9 Fill the cooling system.
10 Check and if necessary top-up the gearbox oil level.
11 Check and if necessary adjust the tension of the alternator and where applicable the power steering pump drivebelt(s).
12 Adjust the throttle cable.
See also:
Tailgate lock (Hatchback and Estate models) - removal and refitting
Removal
1 Open the tailgate and prise out the trim
panel using a wide-bladed screwdriver (see
illustration).
12.1 Tailgate trim panel fixings - Hatchback and Estate models
2 Remove the lock bar ...
Seating
Notes:
Reclining the seatback can cause an occupant to slide under the
seat's safety belt, resulting in severe personal injuries in the
event of a collision.
Do not pile cargo higher than the seat ...
Throttle housing - removal and refitting
Note: A new gasket must be used on refitting.
Removal
1 Disconnect the battery negative lead.
2 Depressurise the fuel system as described
in Section 6.
3 Remove the air inlet pipe (see illustrati ...
