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Crankshaft and bearings - examination and renovation
1 Examine the bearing surfaces of the crankshaft for scratches or scoring and, using a micrometer, check each journal and crankpin for ovality. Where this is found to be in excess of 0.0254 mm (0. ...

Pistons and connecting rods - removal and refitting
1.8 litre (R2A type) Removal 1 With the engine removed from the vehicle, remove the sump and the cylinder head. 2 Check the big-end caps for identification marks and if necessary use a centre-pun ...

Cylinder head - removal and refitting
Removal Note: On HCS engines, cylinder head bolts may be used a total of three times (including initial fit) and must be suitably marked to indicate each removal operation. A new cylinder head ga ...