Cooling, heating and ventilation systems

The cooling system is of the pressurised pump-assisted thermo-syphon type. The system consists of the radiator, water pump, thermostat, electric cooling fan, expansion tank and associated hoses.

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Instrument panel - removal and refitting
Models up to 1992 1 Disconnect the battery negative lead. 2 Remove the securing screws and unclip the lower and upper steering column shrouds. 3 Where applicable, remove the instrument panel illu ...

Radiator fan thermal switch - testing, removal and refitting
Testing 1 The thermal switch is located on the side of the thermostat housing on early OHV engine models and in the thermostat housing cover on later OHV versions. On all CVH engines, the switch ...

Pistons and connecting rods - removal and refitting
Removal 1 Remove the sump and the cylinder head. 2 Check the big-end bearing caps for identification marks and if necessary use a centre-punch to identify the caps and corresponding connecting ro ...